Manufacturing Intelligence
Built for Modern Manufacturing.
AI agents for Industry 4.0: production operations, OEE optimization, and predictive maintenance.
Allie connects every data source in your plant: PLCs, ERP, MES, SCADA, historians, into a single AI layer that observes, learns, and acts in real time. Pilot in weeks. ROI in months.
Architecture
End-to-End Industrial Intelligence
From PLCs on the factory floor to real-time dashboards and AI agents. A single streaming infrastructure that bridges IT and OT.
AI Industrial Agents
Six agents. One goal: maximum line performance.
Each agent specializes in a specific operational domain. Together, they coordinate across your entire production floor in real time: observing, anticipating, and acting on the signals your systems already produce.
Production Optimization
Continuously optimizes line speed, changeover timing, and batch sequencing. Identifies microstop root causes and recommends parameter adjustments before throughput degrades.
Production Planning
Generates optimized production schedules factoring in order priorities, changeover costs, maintenance windows, and operator availability across shifts.
Process Control
Monitors critical process variables in real time: temperature, pressure, flow rate, torque. Detects drift before it becomes a quality event.
Predictive Maintenance
Predicts equipment failures 20–30 minutes before they occur by analyzing vibration, torque instability, and thermal patterns across the line.
Energy Optimization
Identifies energy waste across compressed air, refrigeration, heating, and motor systems. Recommends scheduling and parameter changes to reduce consumption.
Quality Control
Links QA failures to upstream machine behavior and operator actions. Predicts quality outcomes before product reaches inspection, enabling proactive correction.
See It Live
Watch Allie work a real factory floor.
A 3-minute walkthrough of the platform in action: the agents observing, FactoryGPT answering, Control Tower routing the next decision.
Platform
Control Tower
Real-time orchestration that routes the right task to the right person at the right moment
- Deterministic PriorityScore algorithm ranks every factory event
- Unified decision queue: see only what requires action
- Auto-routes alerts to operators, supervisors and systems
- Silence is trust. Zero noise, zero false positives
What changes on the floor
Less downtime.
-18% unplanned downtime · Tier-1 brewer pilot
Allie flags microstops in seconds, not at the morning meeting. Operators see the cause, not the symptom.
Allie flags microstops in seconds, not at the morning meeting. Operators see the cause, not the symptom.
More throughput.
+12% sustained line speed · LATAM beverage plant
Speed deviations get caught and corrected per shift, not per quarter.
Tighter quality.
-31% scrap · CPG packaging line
Underfill, off-spec, and out-of-tolerance get flagged at the source.
Faster decisions.
<5s median answer latency
FactoryGPT answers in plain language. It cites the line, the variable, and the time.
Trusted across the manufacturing stack
Manufacturers
Systems we've built around
Modbus · OPC UA · MQTT · Profinet · Profibus
Cloud & data
Industries
Proven in the field. Tuned for the industries we serve.
Food production
Better yield. Less waste.
From processing to packaging, we help food manufacturers reduce waste, optimize yields, and maintain quality standards across every production line.
Liquids and Drinks
Filler, packer, palletizer, all on one view.
Whether it's water, juice, beer, or dairy, our AI co-pilots optimize filling speeds, reduce spillage, and ensure consistent quality at scale.
Consumer Packaged Goods
Recipe-to-line traceability per SKU.
From assembly to final packaging, we drive efficiency across high-speed CPG lines, reducing changeover time and maximizing throughput.
From the Floor
Technical depth. No fluff.
OEE Beyond the Number
Why chasing a single metric creates blind spots, and how AI-native factories decompose OEE into actionable intelligence.
Allie is installed in the factory in 3 steps
Diagnosis & Connectivity
We map the data sources on your floor, PLCs, MES, ERP, historian, and connect the lines where impact lands fastest.
Agent Activation
We deploy the agents on your highest-ROI lines, tuned to your processes and setpoints. They start observing and flagging within the first shift.
Operator Handoff
Operators take the wheel. FactoryGPT answers in plain language, Control Tower routes the next action, and the agents keep learning your line.
Fewer failures. More efficiency. Better decisions.
Ready to see what your lines are actually capable of?
Start with a 30-minute operational assessment. We review your OT/IT setup, identify the highest-ROI deployment opportunity, and deliver a scoped pilot proposal with projected business impact.